1, Automatic online argon gas filling
*set up argon gas value*displaythe process of argon gas filling *higer &accurate argon gas concentration
2, air-floating conveyor
3, Double Pieces DGU pressed and gas filled at one time .
Insulating glass production Line
About the IG line only need focus on the two part -WASHING DRYING PART AND PRESSING PART .All other part just conveyors and assembly, no much technology, so please focus on that two .
A, washing and drying part
1, To Avoide the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent)
(Nylon and Polyurethane + metal column)
2, three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.
3, Materials are stainless steel.
4, Air knife is float design , it always keep the right and suitable distance 3mm between the glass surface and air knife (Same like LISEC structure ) check the following picture. (3mm is the best drying distance)
5, The front and back side squeeze wheel are all actively moved and convey. No mater the glass size is big /small or thickness different(8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)
Built-in beam lifting structure (double beams)
B, Gas filling
1,Thickness measurement: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing
2,Synchronous belt:synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)
3, Input the argon gas concentration into touch screen according to customer required
4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside
We are the first and the only one company who can show the argon percentage on the touch screen on line,it’s very useful for customer, When it reach the data customer set ,It will alarm and stop automatically
5, GAS filling from bottom and Side seal way is following sealing
(machine side have one oxygen sensor with 7-8 detect points.)
C ,Pressing part Adjustable Pressing Parts
1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )
that is not good for IGU quality, any glass project can not accept these products
For this uneven inescapable issue, here are our solution :
a. we all do the aging treatment , it’s the stress-remove by vibration failure device.
b. The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time. ( same like Bystronic structure )
D Air-support conveyors(optional function)
Guarantee the DGU inside clean without wheels marks
After washing and before pressing are all air support
E, Electricity component
We are using Germany simens/ japan yaskava
² Main components list
Components | Brand | Remark |
Servo motor | Germany Simens | For stepped glass |
Servo driver | Germany Simens | For stepped glass |
Servo motor | Germany Simens | For transfer |
Servo motor | Germany Simens | For press |
PLC | Germany Simens | |
Low voltage component | Germany Simens | |
Frequency converter | Germany Simens | |
Switching power supply | Taiwan MW | |
Optoelectronic switch | Korea Autonics | |
Pneumatic component | Taiwan Airtac | |
Pneumatic component | Taiwan Airtac | |
Touch screen | Taiwan Wenview | |
Travel switch | Taiwan (TEND) | |
Relay | Japan Omron | |
Button and indicator light | French Schneider |
² Technical data
Max.glass size | Normal glass | 2500*3500mm/2000*2500mm
|
Glass with argon gas | 2500*3200mm/2000*2500mm | |
Min.glass size | 280*450mm | |
3-15mm | ||
Insulating glass thickness | 50mm(special made for 60mm) | |
Glass washing speed | Summer 8-10m/min winter 6-7m/min | |
45m/min | ||
Washing brushes | 3 pairs | |
Water supply: | Water consumption:0.5t/h conductivity:≤50μs/cm6-7 | |
Air supply | Flow: 0.8m/min | |
Air pressure | ≥0.8MPa | |
3P380V 50HZ 34KW | ||
Dimension |
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